New Energy Testing

New Energy Testing

T-ALL provides comprehensive, integrated testing technical services for the wind power, photovoltaic (PV), and energy storage sectors, building a "Three Fields + Five Services" service system that covers the full life cycle of new energy projects. With testing of the three fields of wind power, PV, and energy storage as its business core, and Post-warranty inspections and NDT as its business hallmarks, the company offers five categories of full-service technical support: NDT, Post-warranty inspections, safety assessment, acceptance inspection, and technical consulting.

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Scope of Services

Wind turbines: blades, towers, drivetrain, electrical equipment, and foundation structures
PV systems: modules, mounting systems, and electrical equipment
Energy storage systems: batteries, electrical systems, BMS, fire protection systems, and temperature control systems

Technical Capabilities

Wind Power Inspection Technology
• NDT: phased array ultrasonic testing (PAUT), TOFD time-of-flight diffraction testing, conventional ultrasonic testing, magnetic particle testing, and penetrant testing, covering all structural welds of blades, towers, and foundation rings
• Dedicated blade inspection: blade borescope inspection, ultrasonic scanning of blade bonding zones, and leading-edge / trailing-edge defect identification
• Drivetrain inspection: vibration spectrum analysis, gearbox fault diagnosis, bearing condition assessment, oil physicochemical analysis, and wear particle monitoring
• Electrical inspection: generator insulation resistance testing, DC resistance testing, withstand voltage testing, and converter performance testing
• Structure and foundation: tower wall thickness measurement, flange flatness inspection, foundation ring weld inspection, settlement observation, and tilt measurement
• Performance testing: power curve testing, energy efficiency assessment, noise testing, and load testing
• Comprehensive assessment: whole-turbine Post-warranty inspections and assessment, technical retrofitting inspection of aging turbines, and remaining service life assessment
PV Inspection Technology
• Module inspection: EL electroluminescence defect inspection (micro-cracks / broken grid lines / black cores / weak solder joints), I-V curve performance testing, module degradation rate assessment, and wet leakage current testing
• Thermographic inspection: infrared thermography scanning, hot spot localization and grading, and module temperature field analysis
• Electrical inspection: insulation resistance testing, ground continuity testing, DC withstand voltage testing, combiner box performance testing, and inverter efficiency and harmonic testing
• Structural inspection: mounting system strength verification, fastener torque testing, pile foundation pull-out testing, and tracking system accuracy inspection
• System assessment: plant performance ratio (PR) assessment, comparison of simulated and measured energy yield, line loss analysis, and power quality testing
• Comprehensive acceptance: full Post-warranty inspections and assessment of PV plants, grid connection acceptance inspection, and decommissioning assessment
Energy Storage Inspection Technology
• Battery performance testing: battery system capacity testing, charge/discharge efficiency testing, cycle life testing, rate performance testing, and high/low temperature performance testing
• Battery consistency assessment: cell voltage / internal resistance / capacity consistency analysis, SOC dispersion assessment, and battery cluster balancing performance testing
• Electrical safety inspection: insulation resistance testing, withstand voltage testing, ground continuity testing, DC interrupting capacity testing, and lightning protection inspection
• BMS inspection: BMS function verification, SOC estimation accuracy calibration, SOH estimation accuracy testing, fault alarm and protection logic verification, and balancing strategy assessment
• PCS and grid connection inspection: PCS conversion efficiency testing, grid connection performance testing, power quality testing (harmonics / voltage deviation / flicker), low voltage ride-through testing, and off-grid switching testing
• Safety protection inspection: thermal runaway trigger and propagation testing, thermal runaway early warning system verification, fire protection system interlock testing, gas detection system inspection, temperature control system performance testing, and explosion-proof inspection
• Comprehensive assessment: full end-of-warranty safety assessment of energy storage plants, grid connection acceptance inspection, operation and maintenance patrol inspection, and decommissioning safety assessment