Services

Flange Management
Flange Management
As a key connecting component in industrial piping systems, the stability and tightness of flanges are critical to the safe operation of the entire system. The flange management services provided by Tong Ao Inspection Group include not only comprehensive inspection and assessment, but also flange fastening, supervision, processing, repair and international training and certification of operators to ensure optimal performance of flanges throughout their life cycle.

Technical Features

•  Flange constant torque tightening and supervision:Flanges are tightened using scientific torque-fixing tools to ensure the reliability and safety of the connection. At the same time, on-site supervision services are provided to ensure that the tightening operations comply with process requirements and safety standards; detailed records of the tightening torque and inspection results of each flange are kept to provide companies with a complete tightening file for future maintenance and traceability.

  On-site flange processing and repair:Customized solutions to provide on-site flange processing and repair services, such as “RF, RTJ” and other special flange faces, to restore the sealing performance of the flange and reduce the risk of leakage.

  Professional training for flange operators:Provide professional training services for flange operators, including basic knowledge of flanges, fastening techniques, safe operation procedures, etc., and provide ECTIB's professional training certificate certification and assessment.

  Comprehensive inspection and assessment:Utilizing advanced non-destructive testing technology, we conduct comprehensive inspections of flange integrity and sealing performance, and discover potential defects and problems in a timely manner;

  Maintenance Recommendations & Data Management:Based on the inspection results, professional maintenance and replacement recommendations are provided to help companies develop reasonable flange maintenance plans. Meanwhile, a flange management database is established to record the flange inspection, maintenance and replacement history, providing data support and decision-making basis for enterprises.

Application Range

  Oil and gas engineering construction projects;

  Offshore platform equipment and facilities;

  Oil and gas field station equipment and facilities;

  Oil and gas pipelines;

  Wind power equipment and facilities.

Qualification and ability

  Member of ECITB (Engineering and Construction Industry Council of the United Kingdom) Asia Pacific Education and Training Organization;

  Well-equipped training facilities and equipment, including workstations for simulating flange operations and advanced teaching tools. Established partnerships with a number of industrial enterprises and educational institutions to develop and update training courses. Meanwhile, we regularly invite industry experts to conduct lectures and seminars to keep the training content cutting-edge and practical;

Service performance

  Successfully delivered 300,000 pairs of flange constant torque tightening and supervision services, which significantly reduced equipment failures and leakage accidents caused by improper flange tightening through scientific tightening methods and strict quality control;

  Participated in many large-scale projects at home and abroad, such as Petrobras FPSO, Shell UK, Sinochem Group, Rock Oil, etc., which helped the enterprises to produce quickly and significantly reduced the risk of flange leakage.